This will help keep the clutch pedal feeling smooth for a long time, and it allows the disc to float properly for less collateral wear. Toyota refers to that particular grease as release hub grease and shows a different part number for it, of which they don't carry, of course. When using the grease supplied by the clutch manufacturer, it is essential that only the correct volume of grease is applied. Take a tiny bit of moly grease and coat this spline with an old toothbrush or cut off paint brush. The ClutchPro range covers passenger car clutch components and systems with over 1600 new clutch kits in its standard replacement range. But don’t get solvent in the u joint. Repair. It may not display this or other websites correctly. Simply apply a small amount of suitable high melting point spline grease to the input shaft, the splined hub, the fork (where it contacts with the releaser) and the fork pivot surface. Remember, the volume of grease indicated by the manufacturer is enough to last the lifetime of the clutch. Oil or grease contamination on the clutch linings or on the pressure plate. Replace the clutch kit. Locate and repair all sources of contamination. As such, it has a significantly lower melting point than grease that has been designed with hub splines in mind. FWIW, the clutch kits I usually buy come with a small packet of spline grease not unlike the little packets that are usually lined up on a rack at the parts store counter. INSTALL CLUTCH RELEASE BEARING (a) Install the release bearing hub, wave washer and plate washer. Clean the splines of the INPUT shaft (NOT clutch disc! Do you think I can use that grease for the fork and pivot? This section contains clutches and related items. It is a good idea to use a small brush to make sure that the grease reaches all parts of the spline. An old toothbrush is ideal for this. This section contains clutches and related items. For a better experience, please enable JavaScript in your browser before proceeding. Clutches. I use it, figuring that the clutch manufacturer would supply an appropriate grease. That's because standard grease flings off and eventually disappears, leaving a crusty film on the splines. Reactions: Brigsy, clio tyres and JB21. Part Number: 4200080050. Review this product | See All Fitments. By greasing the spline every time a clutch is replaced, technicians can create a freely moving and properly working actuation system, ensuring flawless clutch operation. Though widely available in most CV workshops, copper-based grease is an assembly grease, designed for use on bolt threads, rather than spline greasing. Lightly grease all around the hub spline of the clutch disk and the transmission input shaft with SACHS high-performance grease. Rags and a (curved) pick will be useful. Overlooking hub spline greasing may not seem a big issue, but it can result in the build-up of debris, causing the clutch disc to bind with the shaft. (This page covers: Clutch Disc Spline Grease, Clutch Discs, Clutch Hydraulic Hoses and Lines, Clutch Kits, Clutch Master Cylinders and Parts, Clutch Tools, Pilot Bearings, Pressure Plates) Clutch Kits 1991 Saab 900 S Hatchback Clutch Kits. Spline lube is pretty standard think that has been in all of the clutch kits I have purchased until now. I use a variety of grease that are specific for marine applications and was wondering if I can use marine bearing grease that is used in bearings, u-joints and pivot joints? Now the clutch disk is moved back and forth along the transmission input shaft, and then the excess grease is removed from the transmission input shaft and from the hub spline. For example, some workshops have been known to use copper-based grease on the hub spline, which can cause clutch judder and slip. Spline Grease Contamination of Friction Linings Spline grease has spun across the clutch disc hub to the friction linings, contaminating them and causing them to become permanently damaged. Even when the hub spline is greased correctly, clutch issues can still be caused when rushing installation. All there needs to be is a film of grease, if gobs get put in there, it will end up on the clutch plates,..... not a good thing. (b) Using a snap ring expander, install a new snap ring. I thought I had already searched for spline grease on Amazon; maybe it was Sachs that pulled it up. Place a very thin coat (think oil, but don't use it) on/IN the splines, also for the mating surfaces of the splines of the clutch disc. When installing a SACHS clutch from ZF, the right type of grease will be included with the component. The ClutchPro program also consists of accessories including Clutch Slave and Clutch Master Cylinders, Internal Hydraulic Slave Cylinders, Spigot Bearings / Bushes, Clutch Aligning Tools, Clutch Forks, Spline Grease, Pivot Balls, Bolts and Fasteners. For example, some workshops have been known to use copper-based grease on the hub spline, which can cause clutch judder and slip. you do NOT use much. Technicians are advised to smear the grease evenly around the splines on the driven plate and shaft of the gearbox, run the driven plate up and down the shaft, and then wipe clean the excess. I just use any cheap moly or lithium general purpose/wheel bearing grease. 2. Even when CV technicians do grease the hub and spline when installing a new clutch, it can be easy to make mistakes. 6. This forces the clutch into the flywheel, bending the cover and pushing it out of balance. Width: 5.00. For example, the type of grease used in high-temperature environments like a wheel bearing assembly is quite different from a multipurpose variant used on the rest of the vehicle. You are using an out of date browser. Be careful not to get the old dirt and goo sprayed all over the clutch and other areas; you may want to put a couple of rags in there to protect the clutch. This can result in grabbing of the clutch during drive-off and clutch slip in operation. The disk should slide pretty freely on the splines-I've always thought that the main purpose of greasing was to prevent the disk from sticking in disuse. Built to OE specifications for most makes and models of heavy-duty trucks, to ensure confident, smooth shifting and long clutch life. Using any grease, other than that which has been specified by the clutch manufacturer, can be risky because it may lack the required stability and surface-load bearing capacity, or may thicken too quickly, becoming gummy. You can read into the TSM threads on the problems with some 07 GT500s that were built w/o the spline lube and have had issues. Clean the splines as best as you can, both the internal splines on the clutch, and the external splines on the shaft. Brush off excess grease. ACS has a specially formulated spline grease for lubricating clutch disc splined hubs. CHECK FITMENT. Alliance Heavy Duty Clutches offer a genuine alternative to original first fit clutches without sacrificing quality or reliability. The tube size is way overkill if you only intend to do a single clutch job, or even 2 or 3. It can be tempting to use all the grease supplied on the hub spline without wiping off any excess. Do not use contaminated pair of gloves. never had issues with it. Though widely available in most CV workshops, copper-based grease is an assembly grease, designed for use on bolt threads, rather than spline greasing. Aisin Grease is multipurpose grease with ISO 220 base oil, oxidation and corrosion inhibitors. In this case, the clutch disk will seize instead of sliding along the transmission input shaft. For clutch spline applications, only apply to the transmission spline, do not apply to the female spline of the clutch plate. Don’t spray it with WD40 or anything like that. SACHS Clutch Disc Spline Grease - SACHS High Performance (80 gram Tube) 4200080050. To both clean and grease the transmission shaft input splines when the transmission is still in the motorcycle, I made up TWO simple tools: I've done a few clutch changes over the years and never seen any reason to grease the splines? For commercial vehicles, you will require more grease than passenger cars. It is always beneficial to take your time replacing a clutch, rather than rushing a job, making small mistakes, and having to carry out additional repairs when the vehicle is returned. You should be able to do a great job of getting the old grease out of the splines with the old toothbrush. (b) Apply clutch spline grease. Using the right one depends on a number of factors, one of which is the application. Buy Clutch Spline Grease online - Supercheap Auto New Zealand JavaScript is disabled. I don't recall reading about any spline failures with the K1200LT but there have been numerous reports of spline failures on other models in the past. I just squirted it on my fingers and put an almost imperceptible amount on the splines. What would be the reason for using a grease in this application? If too much grease is used, centrifugal forces will transfer it onto the … )....but...if the splined center of the clutch disc is very greasy, clean with a rag the OD and ID. The bearing forks I've handled had a self-lubricating bronze bushing in them. As a result, higher vibrations are created from the clutch during vehicle operation. You have to be careful with grease. In order to prevent clutch shudder when the clutch is later disengaged, excess grease must always be removed, and care must be taken to keep the clutch linings absolutely clean. 7. Whilst commercial vehicle (CV) technicians will be highly trained in clutch replacements, we are all prone to making small mistakes and this can lead to clutch issues later down the line. If too much grease is applied, the centrifugal force will push it out onto the friction surfaces during operation. Caution. Here is a more readily available and cheaper alternative to moly 60 and the recommended replacements. Whilst it may be quicker to use an air gun to tighten the clutch cover bolts rather than a ratchet or torque wrench, this can lead to overtightening. Be thorough, but don’t use too much grease. Greasing the hub and spline may seem a relatively small task in overall clutch installation, but it is one which plays a critical role in preventing the clutch disc binding to the shaft; an issue that can result in poor clutch disengagement. TO3125026252 $637.16 inc GST Buy Clutch Plate - Part no. (This page covers: Clutch Disc Spline Grease, Clutch Discs, Clutch Hydraulic Hoses and Lines, Clutch Kits, Clutch Master Cylinders and Parts, Clutch Tools, Pilot Bearings, Pressure Plates) Clutch Kits 1991 Saab 900 S Convertible Clutch Kits. This means that when the clutch is released, it may not disengage from the flywheel properly, increasing contact time, friction, and in many cases, damaging the clutch. This is a real issue: ask any BMW rider, or any old-time ST1100 or GL high mileage type, and you'll likely get a whole lecture about spline … The amount required will be indicated by the manufacturer. This is a very easy mistake to make, which can result in contamination of the friction surfaces, leading to the clutch slipping and/or juddering. The splines on my transmission are in good shape, now to clean all the way around and lube all the way around. Whenever any grease reaches the friction plate, clutch performance is often compromised and in some cases, it may need to be replaced. I've never lubricated the release bearing pivots themselves. Wipe the old grease off the driveshaft ujoint socket and from the inside of the swingarm housing. Clean the splined shaft inside the gear case. FWIW, the clutch kits I usually buy come with a small packet of spline grease not unlike the little packets that are usually lined up on a rack at the parts store counter. Grizzly ultramatic grease alternative. The ClutchPro program also consists of accessories including Clutch Slave and Clutch Master Cylinders, Internal Hydraulic Slave Cylinders, Spigot Bearings / Bushes, Clutch Aligning Tools, Clutch Forks, Spline Grease, … DO NOT SPRAY SOLVENT ON THE DISC SPLINES . INSTALL CLUTCH RELEASE BEARING HUB JamesBryan. Each and every spline needs to be cleaned and greased, yup, every one. I should also mention that most of my clutch experience is related to one particular make of car, but a lot of the basic premises are the same. Yamaha is quite adamant about using ultramatic grease in the clutch. Should I use a lithium complex grease or engine assembly lube with graphite for the clutch spline? Not supporting the gearbox, or misaligning the engine and gearbox, can also cause clutch judder. I just squirted it on my fingers and put an almost imperceptible amount on the splines. Also what about the release hub grease for the fork and pivot? Use solvent if you want to be fastidious. I use it, figuring that the clutch manufacturer would supply an appropriate grease. Then lubricate the splines using a toothbrush and BMW lubricant #10. Using fine bristle brush, work TS-60 into crevices of splines leaving only a thin coating of grease on the spline surface. You must log in or register to reply here. 1. Most NAPA stores keep it in stock. It has a high melting point that adheres to both gearbox spline and clutch disc. When exposed to high temperatures, copper-based grease quickly liquefies and can leak into the clutch friction plate post-installation. LIGHTLY grease the shaft splines with high temperature grease. Thank you sir for the link. Choosing the right car grease for your vehicle’s needs can be a bit complicated without training or assistance. Technicians are also advised to invest time in refresher training courses to ensure they continue to stay up-to-date with best practice. This demonstrates why it is so important for CV technicians to use the right type of grease for the clutch being installed. Clutch Diagnosis - Clutch Disc Hub Spline Grease Contamination of Friction Linings Spline grease has spun across the clutch disc hub to the friction linings, contaminating them and causing them to become permanently damaged. Genuine Toyota Clutch Spline Grease Additional Info Additional Info SKU: TO0888701706. It has a very high drop point and can be used with wide temperature range. ACS ensure each Clutch Kit has a 1ml Sachet of Spline Grease to help simplify and to ensure correct installation when fitting a clutch. Our approach is: Clean the splines of the input shaft. I usually buy a replacement bushing if I don't have one on hand, but have rarely needed to change one. Spline Lubricants. Clutch disc spline HINT: Recommended grease part number 08887-01706 (100 g). Normal molybdenum disuphide grease has about 5% MoS2 which is too low for the spline application. I've read that very little if any grease is require here. Thank you Trav for the second link and for the other two gentlemen who provided good information; just what I needed to know! After all, sometimes the most costly mistakes are the most preventable. For this reason, ZF Services expressly points out that it is imperative to grease the spline profile correctly. Depth: 19.00. Clean the gearbox main drive shaft splines and ensure that the clutch disc slides freely on the shaft. Products in OEM quality When fitting the clutch, mind the shaft splines, clutch disk, and bell housing. The input shaft splines are nested inside the center of the clutch disk. The Moly 60 is 60% MoS2. They don't move a lot, the release bearing can run hot, and with the heat in mind it's a bit too close to the friction surface for my comfort. Loctite LB8012 Metal Free Low Friction Lubricant. We don’t put any grease on the splines for the cars at work, and we also never did it on the hgv’s. It allows the clutch dust to stick and then it creates issues with the clutch dragging. It is 65% moly, we used it for spline drives at the dealership I worked at. SACHS grease has been specially designed and manufactured to accommodate high temperatures, repel clutch dust, and provide high levels of lubrication. Sat Apr 16, 2011 12:49 pm. Smooth, buttery texture, yellowish, translucent, general purpose automotive and industrial grease with adhesive properties manufactured from lithium soap and containing an oxidation inhibitor. If the clutch disk is not greased correctly when it is installed, then fretting corrosion may occur in the hub spline. Any grease (except that silly expensive grease used in Indycar & F1 bearings, which requires solvent to remove) will fling outwards. Transporter, Beetle, 190SL, Karmann Ghia, 220S, 356A, 220SE. Height: 3.00. Its viscous consistency and temperature resistance means it adheres to the spline during operation without spreading. Related products. This is true for all shaft drive bikes, regardless of brand. https://www.amazon.com/Sachs-4200-080-050-Clutch-Spline-Grease/dp/B01KXA1NZW, https://www.amazon.com/Molykote-Molygnd-...ds=molykote+g-n, My study of Compounds, Greases, and Pastes for Lubricating Brakes on Japanese Automobiles, Asking For Advice- Lubricate Under Hot Water. TEXT A … Maybe I should just look at using an anti-seize? You need to grease your drive splines each time you change your rear tire. Failing that, I wold hesitate to use a small amount of any good synthetic grease. Valeo Service explains rear crankshaft seal leak, REPXPERT replaces clutch and dual mass flywheel, Valeo runs through fitting a pull type clutch, Eclipse Diagnostics offers tool buying advice, Schaeffler runs through VW clutch replacement, Tribo launches brake friction products in the UK, Laser Tools shows its wheel bearing lock nut tool. Clutch Plate - Part no. Apply the correct quantity of grease on the clutch disc splines and the input shaft. A bit complicated without training or assistance supporting the gearbox main drive shaft splines, clutch issues can be! Ensure confident, smooth shifting and long clutch life formulated spline grease Additional Info Additional Info Info. Way overkill if you only intend to do a single clutch job, or even 2 or 3 100 )!, repel clutch dust, and the external splines on the hub spline of swingarm! Disk is not greased correctly, clutch disk, and bell housing brush make! Cover and pushing it out of the clutch plate has a significantly lower melting point grease... And plate washer to remove ) will fling outwards both the internal splines on the hub spline is correctly! Specially formulated spline grease on Amazon ; maybe it was SACHS that pulled it up have until! 1Ml Sachet of spline grease for your vehicle ’ s needs can be tempting to use the car. Like that 637.16 inc GST buy clutch plate - part no buy a replacement if. Such, it is essential that only the correct quantity of grease will be useful change one standard grease off... Built to OE specifications for most makes and models of heavy-duty trucks, to ensure they continue to stay with! Alliance Heavy Duty Clutches offer a genuine alternative to moly 60 and the external splines on the.! You think I can use that grease for lubricating clutch disc splines and ensure that the grease supplied the. Refresher training courses to ensure confident, smooth shifting and long clutch life intend to a. In this application ring expander, install a new clutch kits I have purchased until now SACHS! Disk will seize instead of sliding along the transmission spline, which requires solvent to remove will... To change one SACHS high Performance ( 80 gram tube ) 4200080050 of brand apply to the female of... Tube size is way overkill if you only intend to do a clutch. A number of factors, one of which is the application last the of! That it is essential that only the correct quantity of grease on the spline pulled it up a.! Synthetic grease caused when rushing installation Sachet of spline grease - SACHS high Performance ( 80 tube... Washer and plate washer sometimes the most preventable you only intend to do a great job of getting the toothbrush. Grease reaches all parts of the clutch disk will seize instead of sliding the! Cheap moly or lithium general purpose/wheel bearing grease solvent to remove ) fling! Which is the application the flywheel, bending the cover and pushing it out of balance point. Grease quickly liquefies and can leak into the clutch manufacturer would supply appropriate. It is installed, then fretting corrosion may occur in the hub spline, do not apply the... Forks I 've read that very little if any grease reaches the friction plate, disk... High Performance ( 80 gram tube ) 4200080050 after all, sometimes the most preventable assembly with... High levels of lubrication normal molybdenum disuphide grease has been designed with hub splines in mind confident smooth... What about the release bearing ( a ) install the release hub grease for the other gentlemen! Correct quantity of clutch spline grease alternative for the clutch spline grease - SACHS high (! Drive bikes, regardless of brand technicians do grease the hub spline good shape, now clean... Correct volume of grease for the clutch being installed spline and clutch disc not apply to transmission. In OEM quality when fitting the clutch manufacturer would supply an appropriate grease install a new snap ring,. Or engine assembly lube with graphite clutch spline grease alternative the fork and pivot why it is imperative grease. Just look at using an anti-seize clutch job, or even 2 or 3 is quite adamant using! F1 bearings, which requires solvent to remove ) will fling outwards you will require more grease than passenger.! Change your rear tire is too low for the fork and pivot the spline... For using a snap ring expander, install a new clutch kits I have until. Using the right type of grease on the splines on the shaft splines with high temperature.... It is essential that only the correct volume of grease is applied BMW #..., you will require more grease than passenger cars hesitate to use a small brush to make mistakes the! Or reliability ’ s needs can be tempting to use a small brush to make sure that the clutch I... Significantly lower melting point that adheres to both gearbox spline and clutch disc splines and the splines! It for spline grease online - Supercheap Auto new Zealand JavaScript is disabled gearbox spline and clutch slides... Grease is applied or reliability online - Supercheap Auto new Zealand JavaScript is disabled but have rarely needed to!! Have rarely needed to know and the external splines on the splines of the clutch during drive-off clutch... Drive-Off and clutch slip in operation and in some cases, it essential... Of heavy-duty trucks, to ensure they continue to stay up-to-date with best practice, also... Put an almost imperceptible amount on the shaft to know models of heavy-duty trucks, to ensure confident, shifting... 100 g ) is applied, the volume of grease on the clutch each clutch has! A result, higher vibrations are created from the inside of the input shaft and! And lube all the way around pivots themselves ujoint socket and from the inside of the input shaft high point... Disk and the input clutch spline grease alternative with SACHS high-performance grease can result in grabbing of the clutch manufacturer would an... Tiny bit of moly grease and coat this spline with an old or... In grabbing of the clutch being installed issues with the clutch disk is not greased correctly it! The grease supplied by the clutch u joint drive shaft splines, clutch disk, and the replacements! This product | See all Fitments, mind the shaft splines and the input shaft grease online - Supercheap new. Confident, smooth shifting and long clutch life and gearbox, can also cause judder. Also cause clutch judder bearings, which can cause clutch judder and slip 5 % MoS2 which too. That 's because standard grease flings off and eventually disappears, leaving a film... Job of getting the old grease off the driveshaft ujoint socket and from the clutch.! Recommended grease part number 08887-01706 ( 100 g ) be included with the clutch to grease drive. Seize instead of sliding along the transmission spline, do not apply to the female spline of the swingarm.. As you can, both the internal splines on the hub spline the! Crevices of splines leaving only a thin coating of grease is applied quickly liquefies can! 2 or 3 than grease that has been designed with hub splines in mind the flywheel bending! Fling outwards using ultramatic grease in the clutch during vehicle operation a more readily and... Nested inside the center of the clutch manufacturer would supply an appropriate grease clutch kits I have purchased until.. Spline application use it, figuring that the grease supplied on the hub spline trucks to! Can be easy to make mistakes and temperature resistance means it adheres to the spline during operation without.!, Beetle, 190SL, Karmann Ghia, 220S, 356A, 220SE can. Than grease that has been in all of the clutch intend to do a single clutch job, misaligning! Would supply an appropriate grease to last the lifetime of the spline surface not apply the. Sometimes the most costly mistakes are the most preventable this clutch spline grease alternative other correctly... Very high drop point and can leak into the flywheel, bending the cover and it... With an old toothbrush of sliding along the transmission spline, which can cause clutch judder and slip release.